Rod And Bore Machining In House
Honing, rechroming and rod manufacture happen on our own equipment, which shortens turnaround on long-stroke press cylinders that would otherwise sit waiting for an outside vendor.

To keep hydraulic equipment producing by fixing root causes, documenting every rebuild and specifying the filtration and cooling that stop the same failure from returning next quarter.
Who We Are
Extend Hydraulic Cylinders B.V.Extend Hydraulic Cylinders designs, builds and services industrial hydraulic systems for plants where a stalled cylinder stops the whole line. Our shop rebuilds cylinders of every bore from compact clamping units to long-stroke press rams, remanufactures piston and vane pumps, services directional and proportional valves, and assembles hose and tube to SAE and ISO practice. We also build complete power units: reservoir, pump group, manifold, filtration, heat exchanger and controls, wired and run-tested before shipment. Every rebuild leaves with a test record showing flow, pressure, drift and leakage, so you know exactly what you received.
Teams around call Extend Hydraulic Cylinders B.V.Extend Hydraulic Cylinders because hydraulic problems are rarely what they first appear to be. A cylinder that drifts may be a worn piston seal, a leaking counterbalance valve or a sticking proportional spool, and guessing wrong costs a second outage. Our technicians troubleshoot with pressure and flow instrumentation, infrared and fluid analysis instead of parts swapping. We keep common seals, rod stock, tube and hose on the shelf, maintain records of the systems we service, and schedule preventive work around your planned shutdown calendar rather than around ours.
Our Mission
To give maintenance teams a hydraulic partner who answers the phone at three in the morning and still shows up with the right seal kit and a schematic in hand.
Our Advantages
Honing, rechroming and rod manufacture happen on our own equipment, which shortens turnaround on long-stroke press cylinders that would otherwise sit waiting for an outside vendor.
A real technician answers after hours and arrives with a stocked truck. Downtime on a press is measured in shifts, so response time is part of the service, not an extra.
Particle counts before and after service are documented against ISO 4406 codes, which matters when a proportional valve costs more than the pump feeding it.
Power units and manifolds ship with ISO 1219 symbol drawings, port tags and a component list, so the next technician is not tracing pipe by hand.
We report what wore and why, whether that is contamination, misalignment, side loading or an undersized relief setting, so the repair addresses the actual cause.
Cylinders, pumps and motors run on our test stand before release, with measured flow, pressure holding and drift recorded on the paperwork that ships with the unit.
Field service engineers are available at any hour, with hose assemblies made at the counter while a driver waits for them.
Custom power units ship with drawings your own fitters can read, which matters at two in the morning when we are not there.
Particle counts are measured before and after flushing, so a cleanliness target is a report rather than a claim about our procedures.
From Our Desk

Rule-of-thumb multipliers of pump flow often leave systems running hot. A short look at heat load calculation, cooler selection and why ambient conditions belong in the sizing math.

Metal debris does not stay where it was made. We cover high-velocity flushing, filter change intervals during the process, and the particle counts that justify recommissioning the circuit.

Three numbers describe the particle population in your oil. We explain what each digit counts, which code your circuit actually needs, and why a filter rating alone does not prove you are reaching it.

Drift is not always a bad piston seal. Counterbalance valves, pilot-operated check leakage, worn spools and thermal contraction all look alike from the operator seat. Here is how to tell them apart.
Client Feedback
They found a counterbalance valve we had chased for weeks while replacing seals in the wrong cylinder. The press stopped drifting, and the service report explained exactly what was happening in the circuit.
Our new power unit runs twenty degrees cooler than the one it replaced, and the schematic on the panel door is the first useful drawing we have ever had for that machine.
After the pump failure they flushed until the particle counts actually hit target, instead of declaring it clean after one pass. The replacement pump is still running without complaint.
Share the bore, stroke and mounting style with Extend Hydraulic Cylinders B.V.Extend Hydraulic Cylinders and we will confirm rebuild feasibility, turnaround and a written scope before you ship the unit.

Our engineers size power units around real duty cycles, not nameplate guesses, matching pump displacement, reservoir volume and cooling capacity so oil temperature and viscosity stay inside the window your components were designed for.
Our Services

Oil sampling with particle counts reported as ISO 4406 codes, water and viscosity checks, and wear metal analysis. We recommend filtration changes, breathers and offline kidney-loop filtration to reach a target cleanliness level matched to the most sensitive component in the circuit, usually the servo or proportional valve.
Request a Quote
On-site and in-shop fabrication of hydraulic hose and bent tube assemblies to SAE pressure ratings, with crimp records, correct fitting series and proper routing clips. We cap and bag assemblies to keep them clean, and we can tag and catalog a machine so the next replacement is identified by part number instead of guesswork.
Request a Quote
Complete teardown, bore and rod inspection, honing, rod rechroming or replacement, new seal and bearing packages, reassembly and pressure testing for drift and external leakage. We measure gland bore, rod diameter and bore ovality against print clearances, and report what failed so the cause can be corrected rather than rebuilt again next year.
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High-velocity flushing after a pump or hose failure, pipework cleaning on new installations, and commissioning of valve settings, relief pressures and accumulator precharge. We document final settings and cleanliness results, so the warranty on new components is not voided by debris left behind in the lines.
Request a Quote
Design and manufacture of custom manifolds that replace sprawling pipe and fitting assemblies with a single machined block. Fewer joints means fewer leak points, a tidier machine and faster diagnosis. We produce cavity drawings, machine from aluminum or ductile iron, and flush and test each block before cartridge installation.
Request a Quote
Service vehicles stocked with seals, hose, fittings, fluid and test instruments, staffed by technicians who diagnose with gauges and flow meters rather than by replacing parts. We log pressures and temperatures during the call, so if the fault is intermittent there is real data to work from on the follow-up visit.
Request a Quote
Rebuild of piston, vane and gear pumps and hydraulic motors, including valve plate and cylinder block lapping, bearing and shaft seal replacement, and swashplate and control adjustment. Each unit runs on a test stand to verify flow at rated pressure, case drain volume and compensator response before we release it back to service.
Request a Quote
Engineered power units sized to your duty cycle, with pump selection, reservoir and cooling capacity, filtration targets, manifold layout and electrical controls. Units ship skid-mounted, piped, wired and run-tested, with schematics, a component list and startup instructions written for the technician who will maintain it.
Request a QuoteQuestions & Answers
Emergency dispatch runs around the clock and service vehicles carry seals, hose, fittings, fluid and test instruments. Response time depends on distance and crew availability, which we confirm when you call rather than promising a number that cannot be met.
Usually yes for larger bores and custom cylinders, where tooling and lead time on a new unit are significant. For small standard cylinders the economics can favor replacement. We measure the barrel and rod first and tell you honestly which way the numbers fall before any work is authorized.
Yes. We measure the fitting ends and overall length, identify the series and pressure class from the machine circuit, and fabricate a replacement. We also recommend tagging the machine during the visit, so future replacements can be ordered by part number instead of by sample.
It depends on the most sensitive component in the circuit. Systems with proportional or servo valves generally need tighter codes than simple directional circuits. We report current particle counts as ISO 4406 codes, state a realistic target, and specify the filtration and breathers needed to hold it.
Heat means energy is being turned into waste somewhere, commonly a relief valve dumping flow, an undersized reservoir or cooler, internal leakage in a worn pump, or a duty cycle heavier than the original design. We measure case drain flow and circuit pressures to identify which, then correct the actual source.
We service both. Mobile circuits bring their own issues, including load sense pumps, sectional valves and contamination from field conditions. The diagnostic approach is the same: instrument the circuit, read the schematic and confirm the fault before changing components.
Share the bore, stroke and mounting style with Extend Hydraulic Cylinders B.V.Extend Hydraulic Cylinders and we will confirm rebuild feasibility, turnaround and a written scope before you ship the unit.

Most hydraulic failures start as particle contamination. We sample fluid, report ISO 4406 cleanliness codes, specify filtration that actually reaches target, and flush systems after a catastrophic failure so replacement parts survive.
Projects & Case Studies

A long-stroke main ram from a forging press was pulled, bored, fitted with a new chromed rod and seal package, and load tested to full working pressure. The cylinder was back on the press and cycling inside the scheduled outage window, with drift measured and recorded for the maintenance file.

A catastrophic piston pump failure sent metal through the entire circuit. We flushed at high velocity, replaced filters repeatedly until particle counts met target, and documented final ISO cleanliness codes before new components were commissioned.

Twenty-two pipe joints and a tangle of fittings were replaced with a single machined manifold carrying cartridge valves. Leaks on the machine stopped, the circuit became readable from one drawing, and troubleshooting time for the plant crew fell sharply.

An aging power unit with chronic overheating was replaced by a skid-mounted unit with correct reservoir volume, an oil-to-air cooler and offline filtration. Fluid temperature dropped into the design range and seal life on the downstream clamp cylinders improved noticeably.
Our Process
We review the schematic, measure pressures, flows and temperatures at test points, sample the fluid, and confirm the failing component before quoting. Guesses are expensive on hydraulic systems, because the symptom often sits far from the cause.
You receive a written scope with parts, labor and turnaround, plus options where a rebuild and a replacement are genuinely close in cost. We plan the work around your shutdown window and confirm which spares to stage.
Components are stripped, inspected, machined as required and reassembled with new seal and bearing packages, then tested under load. Measured results and the failure findings go on the service report.
We reinstall, flush the circuit, set relief and accumulator pressures, verify cycle times and fluid cleanliness, and record final settings. Follow-up oil sampling confirms the system is staying inside target.
Track Record
Our Advantages
Honing, rechroming and rod manufacture happen on our own equipment, which shortens turnaround on long-stroke press cylinders that would otherwise sit waiting for an outside vendor.
A real technician answers after hours and arrives with a stocked truck. Downtime on a press is measured in shifts, so response time is part of the service, not an extra.
Particle counts before and after service are documented against ISO 4406 codes, which matters when a proportional valve costs more than the pump feeding it.
Power units and manifolds ship with ISO 1219 symbol drawings, port tags and a component list, so the next technician is not tracing pipe by hand.
We report what wore and why, whether that is contamination, misalignment, side loading or an undersized relief setting, so the repair addresses the actual cause.
Cylinders, pumps and motors run on our test stand before release, with measured flow, pressure holding and drift recorded on the paperwork that ships with the unit.
Field service engineers are available at any hour, with hose assemblies made at the counter while a driver waits for them.
Custom power units ship with drawings your own fitters can read, which matters at two in the morning when we are not there.
Particle counts are measured before and after flushing, so a cleanliness target is a report rather than a claim about our procedures.
Client Feedback
They found a counterbalance valve we had chased for weeks while replacing seals in the wrong cylinder. The press stopped drifting, and the service report explained exactly what was happening in the circuit.
Our new power unit runs twenty degrees cooler than the one it replaced, and the schematic on the panel door is the first useful drawing we have ever had for that machine.
After the pump failure they flushed until the particle counts actually hit target, instead of declaring it clean after one pass. The replacement pump is still running without complaint.
Share the bore, stroke and mounting style with Extend Hydraulic Cylinders B.V.Extend Hydraulic Cylinders and we will confirm rebuild feasibility, turnaround and a written scope before you ship the unit.

Emergency hose assemblies are made at the counter while you wait.
Questions & Answers
Emergency dispatch runs around the clock and service vehicles carry seals, hose, fittings, fluid and test instruments. Response time depends on distance and crew availability, which we confirm when you call rather than promising a number that cannot be met.
Usually yes for larger bores and custom cylinders, where tooling and lead time on a new unit are significant. For small standard cylinders the economics can favor replacement. We measure the barrel and rod first and tell you honestly which way the numbers fall before any work is authorized.
Yes. We measure the fitting ends and overall length, identify the series and pressure class from the machine circuit, and fabricate a replacement. We also recommend tagging the machine during the visit, so future replacements can be ordered by part number instead of by sample.
It depends on the most sensitive component in the circuit. Systems with proportional or servo valves generally need tighter codes than simple directional circuits. We report current particle counts as ISO 4406 codes, state a realistic target, and specify the filtration and breathers needed to hold it.
Heat means energy is being turned into waste somewhere, commonly a relief valve dumping flow, an undersized reservoir or cooler, internal leakage in a worn pump, or a duty cycle heavier than the original design. We measure case drain flow and circuit pressures to identify which, then correct the actual source.
We service both. Mobile circuits bring their own issues, including load sense pumps, sectional valves and contamination from field conditions. The diagnostic approach is the same: instrument the circuit, read the schematic and confirm the fault before changing components.

Who We Are
Extend Hydraulic Cylinders B.V.Extend Hydraulic Cylinders designs, builds and services industrial hydraulic systems for plants where a stalled cylinder stops the whole line. Our shop rebuilds cylinders of every bore from compact clamping units to long-stroke press rams, remanufactures piston and vane pumps, services directional and proportional valves, and assembles hose and tube to SAE and ISO practice. We also buil
Share the bore, stroke and mounting style with Extend Hydraulic Cylinders B.V.Extend Hydraulic Cylinders and we will confirm rebuild feasibility, turnaround and a written scope before you ship the unit.

Contact
Emergency hose assemblies are made at the counter while you wait.
Questions & Answers
Emergency hose assemblies are made at the counter while you wait.
Read MoreEmergency dispatch runs around the clock and service vehicles carry seals, hose, fittings, fluid and test instruments. Response time depends on distance and crew availability, which we confirm when you call rather than promising a number that cannot be met.
Usually yes for larger bores and custom cylinders, where tooling and lead time on a new unit are significant. For small standard cylinders the economics can favor replacement. We measure the barrel and rod first and tell you honestly which way the numbers fall before any work is authorized.
Yes. We measure the fitting ends and overall length, identify the series and pressure class from the machine circuit, and fabricate a replacement. We also recommend tagging the machine during the visit, so future replacements can be ordered by part number instead of by sample.
It depends on the most sensitive component in the circuit. Systems with proportional or servo valves generally need tighter codes than simple directional circuits. We report current particle counts as ISO 4406 codes, state a realistic target, and specify the filtration and breathers needed to hold it.
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Contamination Control
Most hydraulic failures start as particle contamination. We sample fluid, report ISO 4406 cleanliness codes, specify filtration that actually reaches target, and flush systems after a catastrophic failure so replacement parts survive.


Track Record
Projects & Case Studies
Metal FormingA long-stroke main ram from a forging press was pulled, bored, fitted with a new chromed rod and seal package, and load tested to full working pressure. The cylinder was back on the press and cycling inside the scheduled outage window, with drift measured and recorded for the maintenance file.
View Details
Contamination ControlA catastrophic piston pump failure sent metal through the entire circuit. We flushed at high velocity, replaced filters repeatedly until particle counts met target, and documented final ISO cleanliness codes before new components were commissioned.
View Details
Material HandlingTwenty-two pipe joints and a tangle of fittings were replaced with a single machined manifold carrying cartridge valves. Leaks on the machine stopped, the circuit became readable from one drawing, and troubleshooting time for the plant crew fell sharply.
View Details
Plastics ProcessingAn aging power unit with chronic overheating was replaced by a skid-mounted unit with correct reservoir volume, an oil-to-air cooler and offline filtration. Fluid temperature dropped into the design range and seal life on the downstream clamp cylinders improved noticeably.
View DetailsOur Services
Oil sampling with particle counts reported as ISO 4406 codes, water and viscosity checks, and wear metal analysis. We recommend filtration changes, breathers and offline kidney-loop filtration to reach a target
View DetailsOn-site and in-shop fabrication of hydraulic hose and bent tube assemblies to SAE pressure ratings, with crimp records, correct fitting series and proper routing clips. We cap and bag assemblies to keep them cl
View DetailsComplete teardown, bore and rod inspection, honing, rod rechroming or replacement, new seal and bearing packages, reassembly and pressure testing for drift and external leakage. We measure gland bore, rod diame
View DetailsHigh-velocity flushing after a pump or hose failure, pipework cleaning on new installations, and commissioning of valve settings, relief pressures and accumulator precharge. We document final settings and clean
View DetailsDesign and manufacture of custom manifolds that replace sprawling pipe and fitting assemblies with a single machined block. Fewer joints means fewer leak points, a tidier machine and faster diagnosis. We produc
View DetailsService vehicles stocked with seals, hose, fittings, fluid and test instruments, staffed by technicians who diagnose with gauges and flow meters rather than by replacing parts. We log pressures and temperatures
View DetailsOur Process
We review the schematic, measure pressures, flows and temperatures at test points, sample the fluid, and confirm the failing component before quoting. Guesses are expensive on hydraulic systems, because the symptom often sits far from the cause.
You receive a written scope with parts, labor and turnaround, plus options where a rebuild and a replacement are genuinely close in cost. We plan the work around your shutdown window and confirm which spares to stage.
Components are stripped, inspected, machined as required and reassembled with new seal and bearing packages, then tested under load. Measured results and the failure findings go on the service report.
We reinstall, flush the circuit, set relief and accumulator pressures, verify cycle times and fluid cleanliness, and record final settings. Follow-up oil sampling confirms the system is staying inside target.
Our Advantages
Honing, rechroming and rod manufacture happen on our own equipment, which shortens turnaround on long-stroke press cylinders that would otherwise sit waiting for an outside vendor.
A real technician answers after hours and arrives with a stocked truck. Downtime on a press is measured in shifts, so response time is part of the service, not an extra.
Particle counts before and after service are documented against ISO 4406 codes, which matters when a proportional valve costs more than the pump feeding it.
Power units and manifolds ship with ISO 1219 symbol drawings, port tags and a component list, so the next technician is not tracing pipe by hand.
We report what wore and why, whether that is contamination, misalignment, side loading or an undersized relief setting, so the repair addresses the actual cause.
Cylinders, pumps and motors run on our test stand before release, with measured flow, pressure holding and drift recorded on the paperwork that ships with the unit.
Field service engineers are available at any hour, with hose assemblies made at the counter while a driver waits for them.
Custom power units ship with drawings your own fitters can read, which matters at two in the morning when we are not there.
Particle counts are measured before and after flushing, so a cleanliness target is a report rather than a claim about our procedures.
Client Feedback
They found a counterbalance valve we had chased for weeks while replacing seals in the wrong cylinder. The press stopped drifting, and the service report explained exactly what was happening in the circuit.
Our new power unit runs twenty degrees cooler than the one it replaced, and the schematic on the panel door is the first useful drawing we have ever had for that machine.
After the pump failure they flushed until the particle counts actually hit target, instead of declaring it clean after one pass. The replacement pump is still running without complaint.
Compliance
Contamination control advice comes with every system we build.
From Our Desk

Rule-of-thumb multipliers of pump flow often leave systems running hot. A short look at heat load calculation, cooler selection and why ambient conditions belong in the sizing math.

Metal debris does not stay where it was made. We cover high-velocity flushing, filter change intervals during the process, and the particle counts that justify recommissioning the circuit.

Three numbers describe the particle population in your oil. We explain what each digit counts, which code your circuit actually needs, and why a filter rating alone does not prove you are reaching it.

Drift is not always a bad piston seal. Counterbalance valves, pilot-operated check leakage, worn spools and thermal contraction all look alike from the operator seat. Here is how to tell them apart.
Share the bore, stroke and mounting style with Extend Hydraulic Cylinders B.V.Extend Hydraulic Cylinders and we will confirm rebuild feasibility, turnaround and a written scope before you ship the unit.